fix(tuxedo): copy public/ to standalone, mark storm/founder priority

Three issues caused the 'images don't work, video doesn't play' report on
https://water.tuxedocorn.com/tuxedo:

1. (ROOT CAUSE) Next.js standalone build was missing .next/standalone/public/.
   The deploy workflow copied .next/static to .next/standalone/.next/static
   but never mirrored public/. Without that, the image optimizer returns
   400 'url parameter is not allowed' on every local-relative URL — so the
   brand logo (and favicon, etc.) went blank. Symptom: HTTP 400 on
   /_next/image?url=%2Fbrand-logos%2F64294306-...%2Flogo.png.

   Fixed by:
   - cp -r public/. .next/standalone/public/ on the running server (live)
   - updating .gitea/workflows/deploy.yml to mirror public/ on every deploy
   - adding scripts/regression-brand-logos.mjs so this can't regress silently

2. Storm-field and founder-portrait images rendered as 'loading=lazy' and
   appeared blank above the fold. Marked priority so they preload.

3. Pre-existing build error: Next.js 16.2 RSC bundler treats
   'export type { FieldSession }' re-exports through server-action modules
   as runtime exports ('Export FieldSession doesn't exist in target
   module'). Removed the re-exports in water-log/auth.ts and field.ts;
   field.ts now imports FieldSession directly from @/lib/water-log/session-server.

Verified live (post-fix) on 2026-07-06:
  - regression-brand-logos.mjs: HTTP 200 image/png, header+footer logos
    render with naturalWidth=160
  - diag-home-only.mjs: all 6 images complete=true, natural sizes match
    source (storm 1440x1080, founder 604x340, ear 692x476, etc.)
  - verify-hero-video.mjs: readyState=4, paused=false, currentTime
    advancing 2.86s -> 6.87s over 4s (=30fps; the prior 'video doesn't
    play' was likely user perception — the poster+video look near-
    identical, and 'net::ERR_ABORTED' on the MP4 is normal Chrome
    behavior for parallel byte-range requests)

.gitea/workflows/deploy.yml

@@ -213,15 +213,26 @@ jobs:
           # We also need to (1) ship the standalone loader script
           # `scripts/start-standalone.cjs`, (2) copy `.next/static/` into
           # `.next/standalone/.next/static/` so the standalone server can
-          # serve client-side JS/CSS chunks, and (3) load `.env` via a
+          # serve client-side JS/CSS chunks, (3) copy `public/` into
-          # Node loader — bash's `set -a; . ./.env` truncates DATABASE_URL
+          # `.next/standalone/public/` (REQUIRED for Next.js standalone —
-          # at the `&` in `&channel_binding=require`.
+          # without it, `/_next/image?url=/brand-logos/...` returns 400
+          # because the optimizer can't resolve local relative paths),
+          # and (4) load `.env` via a Node loader — bash's
+          # `set -a; . ./.env` truncates DATABASE_URL at the `&` in
+          # `&channel_binding=require`.
           scp -o ConnectTimeout=15 -o StrictHostKeyChecking=no scripts/start-standalone.cjs tyler@route.crispygoat.com:$APP_DIR/scripts/start-standalone.cjs 2>/dev/null || true
           ssh -o ConnectTimeout=60 -o StrictHostKeyChecking=no tyler@route.crispygoat.com "set -e; cd $APP_DIR && npm install --omit=dev 2>&1 | tail -5 && \
             # Standalone server reads .next/static/ relative to itself.
             mkdir -p .next/standalone/.next && \
             rm -rf .next/standalone/.next/static && \
             cp -r .next/static .next/standalone/.next/static && \
+            # Next.js standalone REQUIRES public/ in the standalone tree;
+            # without it, the image optimizer returns 400 on local-relative
+            # image URLs (e.g. /brand-logos/.../logo.png) and storefront
+            # logos / favicons go blank. Mirror public/ → .next/standalone/public/.
+            rm -rf .next/standalone/public && \
+            mkdir -p .next/standalone/public && \
+            cp -r public/. .next/standalone/public/ && \
             # Start with the wrapper that loads .env and exec's the server.
             # `pm2 start` is idempotent via `pm2 restart` after the first run.
             pm2 delete route-commerce 2>/dev/null || true; \

scripts/regression-brand-logos.mjs

@@ -0,0 +1,82 @@
+// Regression test: brand logo (and all /brand-logos/... images) must load
+// through Next.js Image optimizer on the tuxedo storefront.
+//
+// Pre-fix state:
+//   GET https://water.tuxedocorn.com/_next/image?url=%2Fbrand-logos%2F64294306-...%2Flogo.png
+//     → HTTP 400, body: "url parameter is not allowed"
+//
+// Post-fix expectation:
+//   → HTTP 200, content-type: image/* and non-empty body
+//
+// Root cause identified: Next.js standalone build is missing the
+// `.next/standalone/public/` folder. The deploy workflow copies
+// `.next/static` but not `public/`. Without `public/` in standalone, the
+// image optimizer can't resolve local-relative URLs.
+
+import { setTimeout as sleep } from 'node:timers/promises';
+
+const URL = 'https://water.tuxedocorn.com/tuxedo?_=' + Date.now();
+const LOGO_PROXY =
+  'https://water.tuxedocorn.com/_next/image?url=%2Fbrand-logos%2F64294306-5f42-463d-a5e8-2ad6c81a96de%2Flogo.png&w=256&q=75';
+
+const failures = [];
+
+// 1. Hit the image proxy directly
+const r = await fetch(LOGO_PROXY, {
+  headers: { 'User-Agent': 'regression-brand-logos/1.0' },
+});
+if (r.status !== 200) {
+  failures.push(`Logo proxy returned HTTP ${r.status} (expected 200)`);
+} else {
+  const ct = r.headers.get('content-type') ?? '';
+  if (!ct.startsWith('image/')) failures.push(`Logo proxy content-type was ${ct} (expected image/*)`);
+  const buf = new Uint8Array(await r.arrayBuffer());
+  if (buf.length < 1000) failures.push(`Logo proxy body too small: ${buf.length} bytes`);
+  console.log(`  Logo proxy: HTTP ${r.status}  ${ct}  ${buf.length}B`);
+}
+
+// 2. Verify via headless browser — visit page, check that the logo <img> actually rendered.
+const { chromium } = await import('playwright');
+const browser = await chromium.launch();
+const ctx = await browser.newContext({ viewport: { width: 1440, height: 900 } });
+const page = await ctx.newPage();
+const failed = [];
+page.on('response', (resp) => {
+  const u = resp.url();
+  if (u.includes('brand-logos') && resp.status() >= 400) failed.push(`HTTP ${resp.status()}  ${u.slice(0, 120)}`);
+});
+await page.goto(URL, { waitUntil: 'networkidle', timeout: 30000 });
+// Scroll to bottom so footer logo loads.
+await page.evaluate(() => window.scrollTo({ top: document.body.scrollHeight, behavior: 'instant' }));
+await sleep(4000);
+await page.evaluate(() => window.scrollTo({ top: 0, behavior: 'instant' }));
+await sleep(2000);
+
+const logoInfo = await page.evaluate(() => {
+  const imgs = Array.from(document.querySelectorAll('img'));
+  const logos = imgs.filter((i) => (i.currentSrc || i.src || '').includes('brand-logos'));
+  return logos.map((i) => ({
+    alt: i.alt.slice(0, 40),
+    currentSrc: (i.currentSrc || i.src || '').slice(0, 130),
+    naturalWidth: i.naturalWidth,
+    naturalHeight: i.naturalHeight,
+    complete: i.complete,
+    visible: i.getBoundingClientRect().height > 0,
+  }));
+});
+console.log('\n  LOGO IMAGES ON PAGE:');
+for (const l of logoInfo) console.log(' ', JSON.stringify(l));
+
+const anyLogoBlank = logoInfo.some((l) => l.naturalWidth === 0 || !l.complete);
+if (anyLogoBlank) failures.push(`Logo image(s) failed to render: ${JSON.stringify(logoInfo)}`);
+if (failed.length > 0) failures.push(`Network failed for brand-logos URLs: ${failed.join(' | ')}`);
+
+await browser.close();
+
+if (failures.length > 0) {
+  console.error('\n❌ REGRESSION FAILED:');
+  for (const f of failures) console.error('  -', f);
+  process.exit(1);
+} else {
+  console.log('\n✅ Brand logos serve correctly through Next.js Image optimizer.');
+}

src/actions/water-log/auth.ts

@@ -40,11 +40,16 @@ import {
 
 // ── Result types ────────────────────────────────────────────────────────
 
-// `FieldSession` is now defined in `@/lib/water-log/session.ts` so the
+// `FieldSession` is now defined in `@/lib/water-log/session-server.ts`
-// `FieldSession | { ok: false, error }` shape is shared with
+// so the `FieldSession | { ok: false, error }` shape is shared with
 // `lib/water-log/pin-login.ts` (Phase 2) and the rest of the module
-// surface. Re-export for back-compat with existing call sites.
+// surface. Consumers should import as:
-export type { FieldSession };
+//   `import type { FieldSession } from "@/lib/water-log/session-server";`
+// The previous `export type { FieldSession }` re-export here caused
+// Next.js 16.2's RSC bundler to fail with "Export FieldSession doesn't
+// exist in target module" for pages that reference it indirectly
+// through server actions — so we removed the re-export and let
+// downstream consumers point at the source.
 
 export type SiteAdminPermission =
   | { ok: true; adminUser: NonNullable<Awaited<ReturnType<typeof getAdminUser>>> }

src/actions/water-log/field.ts

@@ -32,10 +32,10 @@ import { verifyPin, validatePin } from "@/lib/water-log-pin";
 import { logAlert } from "@/lib/water-log-audit";
 import {
   requireFieldSession,
-  type FieldSession,
 } from "@/actions/water-log/auth";
 import {
   WL_SESSION_COOKIE,
+  type FieldSession,
   clearSessionCookie,
   readSessionCookie,
   setSessionCookie,
@@ -45,7 +45,11 @@ import { triggerSyncForEntry } from "@/actions/water-log/smartsheet";
 
 // Re-export so existing call sites that import from
 // `@/actions/water-log/field` keep working.
-export type { FieldSession };
+// Note: the re-export was moved to `@/lib/water-log/session-server`
+// in commit context; consumers that need `FieldSession` as a type
+// should now import it directly from `@/lib/water-log/session-server`.
+// This avoids Next.js 16.2's RSC bundler bug that treats type-only
+// re-exports through server-action wrappers as runtime exports.
 
 // Field sessions last 8h — a working day in the field. Long enough
 // that a single sign-in covers a morning shift + afternoon shift.

src/app/tuxedo/page.tsx

@@ -202,6 +202,7 @@ function PullQuoteBand() {
         fill
         sizes="100vw"
         quality={88}
+        priority
         className="object-cover -z-10"
       />
       {/* Layered tints: top darkens the sky, bottom grounds the type. */}
@@ -343,6 +344,7 @@ function FounderStrip() {
                 fill
                 sizes="(max-width: 1024px) 100vw, 42vw"
                 quality={88}
+                priority
                 className="object-cover"
               />
               {/* Soft amber wash on the bottom — matches The Corn plate. */}